Advanced Prototyping offers a wide variety of prototype material options for your project. The technologies associated with rapid prototyping/3D printing (SLS, SLA, etc.) are fairly well known, the growing array of materials available can be a difficult to puzzle to put together. To help our customers choose wisely, the API rapid protoytping materials guide is a quick one page reference tool showing material and physical properties and metrics of SLA materials, SLS materials, and urethane materials for your parts. For custom blends and other materials, call API and we'll find the appropriate specialty prototyping material for your project.
The design features of your application will determine the material used. Most of the materials used are specialized plastics such as polypropylene, nylon, epoxy resins, and urethane. API can ensure that the right 3D prototyping process and material are selected, no matter what your application for the end-use parts.
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SLA/Rigid - Accura-55 White
Simulate the look and feel of molded ABS with this tough and versatile plastic.
Measurement | Condition | Value |
---|---|---|
Appearance | White | |
Liquid Density | @ 25 °C (77 °F) | 1.13 g/cm³ |
Solid Density | @ 25 °C (77 °F) | 1.20 g/cm³ |
Viscosity | @ 30 °C (86 °F) | 155 - 185 cps |
Penetration Depth (Dp)* | 5.2 mils | |
Critical Exposure(Ec)* | 7.4 mJ/cm² | |
Tested Build Styles | EXACT™, FAST™, EXACT™ HR |
Measurement | Condition | Metric | U.S. |
---|---|---|---|
Tensile Strength | ASTM D 638 | 63 - 68 MPa | 9,200 - 9,850 PSI |
Tensile Modulus | ASTM D 638 | 3,200 - 3,380 MPa | 460 - 490 KSI |
Elongation at Break (%) | ASTM D 638 | 5 - 8 % | 5 - 8 % |
Flexural Strength | ASTM D 790 | 88 - 110 MPa | 12,830 -15,920 PSI |
Flexural Modulus | ASTM D 790 | 2,690 - 3,240 MPa | 390 - 470 KSI |
Impact Strength (Notched Izod) | ASTM D 256 | 12 - 22 J/m | 0.2 - 0.4 ft-lb/in |
Impact Strength (Notched Izod) | ASTM D 5420 | 1.1 J | 0.81 ft - lbs |
Heat Deflection Temperature | ASTM D 648 @ 66 PSI @ 264 PSI |
55 - 58 °C 51 - 53 °C |
131 - 136 °F 123 - 127 °F |
Hardness, Shore D | 85 | 85 | |
Co-Effcient of Thermal Expansion | ASTM E 831-93 TMA (T<Tg, 0-40 °C) TMA (T<Tg, 75-140 °C) |
61 x μm/m -°C 163 μm/m -°C |
141 μin/in - °F 326 μin/in - °F |
Glass Transition (Tg) | DMA, E" | 56 °C | 132°F |
Ultra-tough grey plastic with outstanding durability, accuracy and aesthetics to replace CNC-machined polypropylene and ABS articles.
Fast and easy to process, the Accura Xtreme material offers physical properties that are close enough to durable end-use plastics like ABS and polypropylene to make it ideal for functioning prototypes in demanding applications, as well as for short-run production projects. Accura Xtreme is a grey plastic with the appearance of a final production part with outstanding durability, impact resistance, accuracy and a thermal resistance over 60° C.
Measurement | Condition | Metric | U.S. |
---|---|---|---|
Tensile Strength (MPa)/PSI) |
ASTM D 638 | 38-44 | 5510-6380 |
Tensile Modulus (MPa/KSI) |
ASTM D 638 | 1790-1980 | 260-287 |
Elongation at Break (%) | ASTM D 638 | 14-22 | 14-22 |
Flexural Strength (MPa/KSI) |
ASTM D 790 | 57-71 | 7540-10300 |
Flexural Modulus (MPa/KSI) |
ASTM D 790 | 1520-2070 | 220-300 |
Impact Strength (J/m /Ft-lbs/in) |
ASTM D 256 | 35-52 | 0.66-0.98 |
Heat Deflection Temperature |
ASTM D 648 @ 66 PSI @ 264 PSI |
62 °C 54 °C |
144 °F 129 °F |
Glass Transition (Tg) | 70-74 °C | 158-165 °F |
Measurement | Condition | Value |
---|---|---|
Viscosity | @ 30 °C (86 °F) | 250-300 cps |
Penetration Depth (Dp) | 4.1 mils | |
Critical Exposure (Ec) | 11.7 mJ/cm2 | |
Color | Grey | |
Solid Density | @ 25 °C (77 °F) | 1.19 g/cm3 |
Liquid Density | @ 25 °C (82 °F) | 1.13 g/cm3 |
Tested Build Styles | EXACT™ |
SLA/Rigid - DSM-10122 Clear
DSM Somos® WaterClear Ultra 10122 is a next generation optically clear resin with ABS like properties and good temperature resistance. In SLA rapid prototyping, it produces colorless, functional, accurate parts that simulate acrylic in appearance. Based on the Oxetane Advantage™, the parts also have improved water resistance over the original WaterClear 10120 resin. WaterClear Ultra is a fast, low viscosity, general-purpose resin.
ASTM Method | Description | Somos® WaterClear® Ultra UV Postcure | Acrylic |
---|---|---|---|
D638M | Tensile Strength Tensile Modulus Elongation at Break Elongation at Yield Poisson's Ratio |
55 - 56 MPa 2,860 - 2,900 MPA 6 - 9 % 4 % 0.40 - 0.42 |
47 - 79 MPa 2,200 - 3,800 MPa 1 - 30 % 4 % 0.37 - 0.45 |
D790M | Flexural Strength Flexural Modulus |
82 - 85 MPa 2,410 - 2,570 MPa |
88 - 138 MPa 3,000 - 3,500 MPa |
D256A | Izod Impact-Notched | 0.24 - 0.26 J/cm | 0.15 J/cm |
D2240 | Hardness (Shore D) | 86 - 87 | 63 - 97 |
D570-98 | Water Absorption | 1.1 % | 0.3 - 2.0 % |
D542 | Index of Refraction | 1.515 | 1.498 |
ASTM Method | Description | Somos® WaterClear® Ultra UV Postcure | Acrylic |
---|---|---|---|
E831-00 | C. T. E. -40°C – 0°C C. T. E. 0°C – 50°C C. T. E. 50°C – 100°C C. T. E. 100°C – 150°C |
63.6 - 66.8 μm/m- °C 87.8 - 93.0 μm/m- °C 164.3 - 171.9 μm/m- °C 149.9 - 167.1 μm/m- °C |
|
D150-98 | Dielectric Constant 60Hz Dielectric Constant 1KHz Dielectric Constant 1MHz |
3.0 - 3.2 3.3 - 3.6 3.0 - 3.2 |
4.0 3.5 3.0 |
D149-97a | Dielectric Strength | 14.5 - 15.5 kV/mm | 18 - 60 kV/mm |
E1545-00 | Tg | 42 - 46 °C | 100 - 105 °C |
D648-98c | HDT@ 0.46 MPa HDT @ 1.82 MPa |
46 - 47 °C 42 - 43 °C |
80 - 103 °C 80 - 103 °C |
Thermal postcure | |||
HDT @ 0.46 MPa | 59 - 61 °C | ||
HDT @ 0.46 MPa | 59 - 61 °C |
ASTM Method | Description | Somos® WaterClear® Ultra UV Postcure | Acrylic |
---|---|---|---|
D638M | Tensile Strength Tensile Modulus Elongation at Break Elongation at Yield Poisson's Ratio |
7.9 - 8.1 ksi 414 - 421 ksi 6 - 8 % 4 % 0.40 - 0.42 |
6.8 - 11.5 ksi 319 - 551 ksi 1 - 30 % 4 % 0.37 - 0.45 |
D790M | Flexural Strength Flexural Modulus |
11.8 - 12.4 ksi 349 - 373 ksi |
12.8 - 20.0 ksi 435 - 508 ksi |
D256A | Izod Impact-Notched | 0.44 - 0.48 ft-lb/in | 0.3 ft-lb/in |
D2240 | Hardness (Shore D) | 86 - 87 | 63 - 97 |
D570-98 | Water Absorption | 1.1 % | 0.3 - 2.0 % |
D542 | Index of Refraction | 1.515 % | 1.498 |
ASTM Method | Description | Somos® WaterClear® Ultra UV Postcure | Acrylic |
---|---|---|---|
E831-00 | C. T. E. -40°F – 32°F C. T. E. 32°F – 122°F C. T. E. 122°F – 212°F C. T. E. 212°F – 302°F |
35.3 - 37.1 μin/in- °F 48.8 - 51.7 μin/in- °F 91.3 - 95.5 μin/in- °F 83.3 - 92.9 μin/in- °F |
|
D150-98 | Dielectric Constant 60Hz Dielectric Constant 1KHz Dielectric Constant 1MHz |
3.0 - 3.2 3.3 - 3.6 3.0 - 3.2 |
4.0 3.5 3.0 |
D149-97a | Dielectric Strength | 367 - 393 V/mil | 456 - 1520 V/mil |
E1545-00 | Tg (TMA) | 108 - 115°F | 212 - 221°F |
D648-98c | HDT@ 66 psi HDT @ 264 psi |
115 - 116 °F 108 - 110 °F |
176 - 217 °F 176 - 217 °F |
Thermal postcure | |||
HDT @ 66 psi | 139 - 142 °F | ||
HDT @ 264 psi | 120 - 122 °F |
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This material produces SLS parts with excellent stiffness, heat resistance, surface appearance, and finish. For functional engineering plastic models. Patterns for secondary tooling processes where a durable master pattern is required.
Usage | For functional engineering plastic models. Patterns for secondary tooling processes where a durable master pattern is required. Excellent surface quality, outstanding feature definition (0.75mm/0.030in), machinable, heat, &chemical resistant, may be joined mechanically or with adhesives. This material is stable, no long-term creep. Buffs to high gloss with wet sanding. |
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Test Method | Results in English (SI) Units | |
Specific Gravity determinations were made in accordance with the procedures of ASTM D792-00. | 0.985g/cm3 | |
Tensile Property determinations were made in accordance with the procedures of ASTM D638-02. Specimens were tested utilizing a crosshead speed of 5 mm per minute. | Strength: | 45.1 MPa |
Elongation: | 11.2 % | |
Modulus: | 1860 Mpa | |
Melting Point determinations was utilizing a TA Instruments Model 2010 Differential Scanning Calorimeter in accordance with procedures of ASTM D3418-99. | Melt Point: | 182 °C |
Heat Deflection Temperature test was performed, at outer fiber stresses of 66 psi and 264 psi, in accordance with the procedures of ASTM D648-01. | 66 psi: | 179 °C |
264 psi: | 63 °C | |
Flexural Modulus determinations were made in accordance with the procedures of ASTM D790-02. | 1560 Mpa | |
Notched Izod Impact test was performed in accordance with the procedures of ASTM D256-02 | 36.8 J/M | |
Unnotched Izod Impact test was performed in accordance with the procedures of ASTM D4812-99. | 261 J/M | |
Chemical Resistance | Alkalines, Hydrocarbons, Fuels, and Solvents |
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Urethane Part Materials Specifications
This material produces SLS parts with excellent stiffness, heat resistance, surface appearance, and finish. For functional engineering plastic models. Patterns for secondary tooling processes where a durable master pattern is required.
Material Name | Hardness, ASTM D-2240,Shore D | Flexural Modulus, ASTM D-790, psi | Flexural Modulus, Thermoplastic Comparison | Ultimate Flexural Strength (5% Strain) ASTM D-790,psi | Izod Impact, ASTM D-256, ft.lb./in. | Tg per DMA, ASTM D-4065 °F | Deflection Temperature, ASTM D-648, 66psi, °F, 264psi, °F | Ultimate Tensile Strength, ASTM D-638, psi | Elongation, ASTM D-638, % | Ultimate Compressive Strength, ASTM D-695, psi | Tear Strength, ASTM D-624, ppi |
---|---|---|---|---|---|---|---|---|---|---|---|
RP 6450 55-second PUR | 77 | 184,000 | HDPE, U-PP, HI-ABS | 7,000 | 0.88 | 306 | 252 208 | 4,900 | 11.7 | 23,100 | --- |
RP 6451 75-second PUR | 76 | 181,000 | HDPE, U-PP, HI-ABS | 6,900 | 0.64 | 302 | 259 212 | 5,200 | 7.7 | 17,900 | --- |
RP 6452 High Impact PUR | 79 | 201,000 | HPDE, U-PP, HI-ABS | 7,900 | 1.35 | 252 | 181 162 | 5,200 | 12.5 | 22,300 | --- |
RP 6453 Flame Retardant PUR | 81 | 194,000 | HPDE, U-PP, HI-ABS | 7,300 | 0.70 | 275 | 208 174 | 4,800 | 7.2 | 20,200 | --- |
RP 6454 High Flexural Modulus PUR | 85 | 313,000 | HR-ABS, MI-ABS, HI-ABS, FR-ABS | 11,700 | 0.70 | 228 | 186 162 | 7,500 | 12.2 | 27,100 | --- |
RP 6455 2-minute PUR | 83 | 262,000 | HI-ABS | 10,000 | 0.77 | 23 | 183 148 | 6,400 | 15.0 | 32,400 | --- |
RP 6456 Shore 72D PUR | 72 | 148,000 | HPDE | 5,700 | 0.66 | 270 | 210 190 | 3,500 | 5.9 | 8,700 | --- |
RP 6457 Shore 65D PUR | 65 | 78,000 | MPDE, LPDE | 2,800 | 0.80 | 175 | 145 123 | 2,700 | 8.1 | 9,500 | --- |
RP 6458 Very High Flexural Modulus PUR | 86 | 432,000 | FR-ABS | 16,500 | 0.87 | 190 | 136 129 | 10,200 | 3.2 | 14,100 | --- |
RP 6459 Shore 80D Clear PUR | 79 | 168,000 | HPDE | 6,600 | 1.30 | 194 | 176 144 | 5,400 | 26.2 | 30,600 | --- |
RP 6460 High Heat PUR | 80 | 174,000 | HPDE, U-PP | 7,100 | 1.02 | 320 | 275 232 | 5,300 | 8.0 | 24,500 | --- |
RP 6460 High Heat PUR | 80 | 174,000 | HPDE, U-PP | 7,100 | 1.02 | 320 | 275 232 | 5,300 | 8.0 | 24,500 | --- |
RP 6461 300°F Rigid PUR | 81 | 246,000 | U-PP, HI-ABS | 11,650 | 0.70 | 339 | 309 286 | 7,800 | 9.6 | 32,00 | --- |
RP 6473 SI Clear Silicone PUR | 30 (Shore A) | --- | --- | --- | --- | --- | --- --- | 575 | 300 | --- | 55-60 |
RP 6480 Rigid 13-20lb(lb./cu. ft.) FoamPUR | 89-91 | 32,000 | --- | 968 | 0.23 | 187 | 138 124 | --- | --- | 644 | --- |
RP 6481 Shore 60-65A PUR | 60-65 (Shore A) | --- | --- | --- | --- | --- | --- --- | 1,100 | 310 | --- | 142 |
RP 6482 Shore 70-75A PUR | 70-75 (Shore A) | --- | --- | --- | --- | --- | --- --- | 3,000 | 325 | --- | 194 |
RP 6483 Shore 80-85A PUR | 80-85 (Shore A) | --- | --- | --- | --- | --- | --- --- | 3,100 | 325 | --- | 323 |
RP 6484 Shore 90-95A PUR | 90-95 (Shore A) | --- | --- | --- | --- | --- | --- --- | 3,400 | 220 | --- | 480 |
Advanced Prototyping's 3D Systems Sinterstation® SLS (selective laser sintering) systems directly produce end-use parts, tooling inserts, or casting patterns from your 3D CAD data files. Eliminate the need for machining, tooling, casting or other secondary processes and save time and money. This system uses fusible powder and directed laser heat to build and fuse the prototype, layer by layer. Materials include EOS PA 2200 Nylon 12. Below is a brief description of PA 2200 Nylon 12, as well as a link to the specification page which gives the exact properties of Nylon material used in selective laser sintering.
This core technology accurately monitors build temperatures throughout the build volume, automatically calibrating on a layer-by-layer basis, resulting in extraordinary quality SLS parts with highly consistent mechanical properties throughout the part geometry.
EOS PA 2200 Nylon:
This material produces SLS parts with excellent stiffness, heat resistance, surface appearance, and finish. For functional engineering plastic models. Patterns for secondary tooling processes where a durable master pattern is required.
Advanced Prototyping are experts in these SLS prototyping services:
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