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3D Laser Printing Materials

Advanced Prototyping offers a wide variety of prototype material options for your project. The technologies associated with rapid prototyping/3D printing (SLS, SLA, etc.) are fairly well known, the growing array of materials available can be a difficult to puzzle to put together. To help our customers choose wisely, the API rapid protoytping materials guide is a quick one page reference tool showing material and physical properties and metrics of SLA materials, SLS materials, and urethane materials for your parts. For custom blends and other materials, call API and we'll find the appropriate specialty prototyping material for your project.

The design features of your application will determine the material used. Most of the materials used are specialized plastics such as polypropylene, nylon, epoxy resins, and urethane. API can ensure that the right 3D prototyping process and material are selected, no matter what your application for the end-use parts.

 

SLA Materials - Stereolithography

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SLA/Rigid - Accura-55 White
Simulate the look and feel of molded ABS with this tough and versatile plastic.

  • Automotive interior parts
  • Rigid and durable functional rapid prototypes
  • Short-run production parts
  • Concept and marketing models
  • Electronic components
  • Accurate, durable master patterns for urethane casting
  • Testing of functional assemblies

Technical Data

Liquid Material

Measurement Condition Value
Appearance White
Liquid Density @ 25 °C (77 °F) 1.13 g/cm³
Solid Density @ 25 °C (77 °F) 1.20 g/cm³
Viscosity @ 30 °C (86 °F) 155 - 185 cps
Penetration Depth (Dp)* 5.2 mils
Critical Exposure(Ec)* 7.4 mJ/cm²
Tested Build Styles EXACT™, FAST™, EXACT™ HR

Post-Cured Material

Measurement Condition Metric U.S.
Tensile Strength ASTM D 638 63 - 68 MPa 9,200 - 9,850 PSI
Tensile Modulus ASTM D 638 3,200 - 3,380 MPa 460 - 490 KSI
Elongation at Break (%) ASTM D 638 5 - 8 % 5 - 8 %
Flexural Strength ASTM D 790 88 - 110 MPa 12,830 -15,920 PSI
Flexural Modulus ASTM D 790 2,690 - 3,240 MPa 390 - 470 KSI
Impact Strength (Notched Izod) ASTM D 256 12 - 22 J/m 0.2 - 0.4 ft-lb/in
Impact Strength (Notched Izod) ASTM D 5420 1.1 J 0.81 ft - lbs
Heat Deflection Temperature ASTM D 648
@ 66 PSI
@ 264 PSI
55 - 58 °C
51 - 53 °C
131 - 136 °F
123 - 127 °F
Hardness, Shore D 85 85
Co-Effcient of Thermal Expansion ASTM E 831-93
TMA (T<Tg, 0-40 °C)
TMA (T<Tg, 75-140 °C)
61 x μm/m -°C
163 μm/m -°C
141 μin/in - °F
326 μin/in - °F
Glass Transition (Tg) DMA, E" 56 °C 132°F

Accura Xtreme Grey

Ultra-tough grey plastic with outstanding durability, accuracy and aesthetics to replace CNC-machined polypropylene and ABS articles.

Fast and easy to process, the Accura Xtreme material offers physical properties that are close enough to durable end-use plastics like ABS and polypropylene to make it ideal for functioning prototypes in demanding applications, as well as for short-run production projects. Accura Xtreme is a grey plastic with the appearance of a final production part with outstanding durability, impact resistance, accuracy and a thermal resistance over 60° C.

Post-Cured Material

Measurement Condition Metric U.S.
Tensile Strength
(MPa)/PSI)
ASTM D 638 38-44 5510-6380
Tensile Modulus
(MPa/KSI)
ASTM D 638 1790-1980 260-287
Elongation at Break (%) ASTM D 638 14-22 14-22
Flexural Strength
(MPa/KSI)
ASTM D 790 57-71 7540-10300
Flexural Modulus
(MPa/KSI)
ASTM D 790 1520-2070 220-300
Impact Strength
(J/m /Ft-lbs/in)
ASTM D 256 35-52 0.66-0.98
Heat Deflection
Temperature
ASTM D 648
@ 66 PSI
@ 264 PSI
62 °C
54 °C
144 °F
129 °F
Glass Transition (Tg)   70-74 °C 158-165 °F

Liquid Material

Measurement Condition Value
Viscosity @ 30 °C (86 °F) 250-300 cps
Penetration Depth (Dp)   4.1 mils
Critical Exposure (Ec)   11.7 mJ/cm2
Color   Grey
Solid Density @ 25 °C (77 °F) 1.19 g/cm3
Liquid Density @ 25 °C (82 °F) 1.13 g/cm3
Tested Build Styles   EXACT™

SLA/Rigid - DSM-10122 Clear

DSM Somos® WaterClear Ultra 10122 is a next generation optically clear resin with ABS like properties and good temperature resistance. In SLA rapid prototyping, it produces colorless, functional, accurate parts that simulate acrylic in appearance. Based on the Oxetane Advantage™, the parts also have improved water resistance over the original WaterClear 10120 resin. WaterClear Ultra is a fast, low viscosity, general-purpose resin.

Mechanical Properties (Metric)

ASTM Method Description Somos® WaterClear® Ultra UV Postcure Acrylic
D638M Tensile Strength
Tensile Modulus
Elongation at Break
Elongation at Yield
Poisson's Ratio
55 - 56 MPa
2,860 - 2,900 MPA
6 - 9 %
4 %
0.40 - 0.42
47 - 79 MPa
2,200 - 3,800 MPa
1 - 30 %
4 %
0.37 - 0.45
D790M Flexural Strength
Flexural Modulus
82 - 85 MPa
2,410 - 2,570 MPa
88 - 138 MPa
3,000 - 3,500 MPa
D256A Izod Impact-Notched 0.24 - 0.26 J/cm 0.15 J/cm
D2240 Hardness (Shore D) 86 - 87 63 - 97
D570-98 Water Absorption 1.1 % 0.3 - 2.0 %
D542 Index of Refraction 1.515 1.498

Thermal & Electrical Properties (Metric)

ASTM Method Description Somos® WaterClear® Ultra UV Postcure Acrylic
E831-00 C. T. E. -40°C – 0°C
C. T. E. 0°C – 50°C
C. T. E. 50°C – 100°C
C. T. E. 100°C – 150°C
63.6 - 66.8 μm/m- °C
87.8 - 93.0 μm/m- °C
164.3 - 171.9 μm/m- °C
149.9 - 167.1 μm/m- °C
D150-98 Dielectric Constant 60Hz
Dielectric Constant 1KHz
Dielectric Constant 1MHz
3.0 - 3.2
3.3 - 3.6
3.0 - 3.2
4.0
3.5
3.0
D149-97a Dielectric Strength 14.5 - 15.5 kV/mm 18 - 60 kV/mm
E1545-00 Tg 42 - 46 °C 100 - 105 °C
D648-98c HDT@ 0.46 MPa
HDT @ 1.82 MPa
46 - 47 °C
42 - 43 °C
80 - 103 °C
80 - 103 °C
Thermal postcure
HDT @ 0.46 MPa 59 - 61 °C
HDT @ 0.46 MPa 59 - 61 °C

Mechanical Properties (Imperial)

ASTM Method Description Somos® WaterClear® Ultra UV Postcure Acrylic
D638M Tensile Strength
Tensile Modulus
Elongation at Break
Elongation at Yield
Poisson's Ratio
7.9 - 8.1 ksi
414 - 421 ksi
6 - 8 %
4 %
0.40 - 0.42
6.8 - 11.5 ksi
319 - 551 ksi
1 - 30 %
4 %
0.37 - 0.45
D790M Flexural Strength
Flexural Modulus
11.8 - 12.4 ksi
349 - 373 ksi
12.8 - 20.0 ksi
435 - 508 ksi
D256A Izod Impact-Notched 0.44 - 0.48 ft-lb/in 0.3 ft-lb/in
D2240 Hardness (Shore D) 86 - 87 63 - 97
D570-98 Water Absorption 1.1 % 0.3 - 2.0 %
D542 Index of Refraction 1.515 % 1.498

Thermal & Electrical Properties (Imperial)

ASTM Method Description Somos® WaterClear® Ultra UV Postcure Acrylic
E831-00 C. T. E. -40°F – 32°F
C. T. E. 32°F – 122°F
C. T. E. 122°F – 212°F
C. T. E. 212°F – 302°F
35.3 - 37.1 μin/in- °F
48.8 - 51.7 μin/in- °F
91.3 - 95.5 μin/in- °F
83.3 - 92.9 μin/in- °F
D150-98 Dielectric Constant 60Hz
Dielectric Constant 1KHz
Dielectric Constant 1MHz
3.0 - 3.2
3.3 - 3.6
3.0 - 3.2
4.0
3.5
3.0
D149-97a Dielectric Strength 367 - 393 V/mil 456 - 1520 V/mil
E1545-00 Tg (TMA) 108 - 115°F 212 - 221°F
D648-98c HDT@ 66 psi
HDT @ 264 psi
115 - 116 °F
108 - 110 °F
176 - 217 °F
176 - 217 °F
Thermal postcure
HDT @ 66 psi 139 - 142 °F
HDT @ 264 psi 120 - 122 °F
 

SLS Materials - Selective Laser Sintering

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EOS PA 2200 Nylon:

This material produces SLS parts with excellent stiffness, heat resistance, surface appearance, and finish. For functional engineering plastic models. Patterns for secondary tooling processes where a durable master pattern is required.

Usage For functional engineering plastic models. Patterns for secondary tooling processes where a durable master pattern is required. Excellent surface quality, outstanding feature definition (0.75mm/0.030in), machinable, heat, &chemical resistant, may be joined mechanically or with adhesives. This material is stable, no long-term creep. Buffs to high gloss with wet sanding.
Test Method Results in English (SI) Units
Specific Gravity determinations were made in accordance with the procedures of ASTM D792-00. 0.985g/cm3
Tensile Property determinations were made in accordance with the procedures of ASTM D638-02. Specimens were tested utilizing a crosshead speed of 5 mm per minute. Strength: 45.1 MPa
Elongation: 11.2 %
Modulus: 1860 Mpa
Melting Point determinations was utilizing a TA Instruments Model 2010 Differential Scanning Calorimeter in accordance with procedures of ASTM D3418-99. Melt Point: 182 °C
Heat Deflection Temperature test was performed, at outer fiber stresses of 66 psi and 264 psi, in accordance with the procedures of ASTM D648-01. 66 psi: 179 °C
264 psi: 63 °C
Flexural Modulus determinations were made in accordance with the procedures of ASTM D790-02. 1560 Mpa
Notched Izod Impact test was performed in accordance with the procedures of ASTM D256-02 36.8 J/M
Unnotched Izod Impact test was performed in accordance with the procedures of ASTM D4812-99. 261 J/M
Chemical Resistance Alkalines, Hydrocarbons, Fuels, and Solvents
 

Urethane Materials

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Urethane Part Materials Specifications

This material produces SLS parts with excellent stiffness, heat resistance, surface appearance, and finish. For functional engineering plastic models. Patterns for secondary tooling processes where a durable master pattern is required.

Material Name Hardness, ASTM D-2240,Shore D Flexural Modulus, ASTM D-790, psi Flexural Modulus, Thermoplastic Comparison Ultimate Flexural Strength (5% Strain) ASTM D-790,psi Izod Impact, ASTM D-256, ft.lb./in. Tg per DMA, ASTM D-4065 °F Deflection Temperature, ASTM D-648, 66psi, °F, 264psi, °F Ultimate Tensile Strength, ASTM D-638, psi Elongation, ASTM D-638, % Ultimate Compressive Strength, ASTM D-695, psi Tear Strength, ASTM D-624, ppi
RP 6450 55-second PUR 77 184,000 HDPE, U-PP, HI-ABS 7,000 0.88 306 252 208 4,900 11.7 23,100 ---
RP 6451 75-second PUR 76 181,000 HDPE, U-PP, HI-ABS 6,900 0.64 302 259 212 5,200 7.7 17,900 ---
RP 6452 High Impact PUR 79 201,000 HPDE, U-PP, HI-ABS 7,900 1.35 252 181 162 5,200 12.5 22,300 ---
RP 6453 Flame Retardant PUR 81 194,000 HPDE, U-PP, HI-ABS 7,300 0.70 275 208 174 4,800 7.2 20,200 ---
RP 6454 High Flexural Modulus PUR 85 313,000 HR-ABS, MI-ABS, HI-ABS, FR-ABS 11,700 0.70 228 186 162 7,500 12.2 27,100 ---
RP 6455 2-minute PUR 83 262,000 HI-ABS 10,000 0.77 23 183 148 6,400 15.0 32,400 ---
RP 6456 Shore 72D PUR 72 148,000 HPDE 5,700 0.66 270 210 190 3,500 5.9 8,700 ---
RP 6457 Shore 65D PUR 65 78,000 MPDE, LPDE 2,800 0.80 175 145 123 2,700 8.1 9,500 ---
RP 6458 Very High Flexural Modulus PUR 86 432,000 FR-ABS 16,500 0.87 190 136 129 10,200 3.2 14,100 ---
RP 6459 Shore 80D Clear PUR 79 168,000 HPDE 6,600 1.30 194 176 144 5,400 26.2 30,600 ---
RP 6460 High Heat PUR 80 174,000 HPDE, U-PP 7,100 1.02 320 275 232 5,300 8.0 24,500 ---
RP 6460 High Heat PUR 80 174,000 HPDE, U-PP 7,100 1.02 320 275 232 5,300 8.0 24,500 ---
RP 6461 300°F Rigid PUR 81 246,000 U-PP, HI-ABS 11,650 0.70 339 309 286 7,800 9.6 32,00 ---
RP 6473 SI Clear Silicone PUR 30 (Shore A) --- --- --- --- --- --- --- 575 300 --- 55-60
RP 6480 Rigid 13-20lb(lb./cu. ft.) FoamPUR 89-91 32,000 --- 968 0.23 187 138 124 --- --- 644 ---
RP 6481 Shore 60-65A PUR 60-65 (Shore A) --- --- --- --- --- --- --- 1,100 310 --- 142
RP 6482 Shore 70-75A PUR 70-75 (Shore A) --- --- --- --- --- --- --- 3,000 325 --- 194
RP 6483 Shore 80-85A PUR 80-85 (Shore A) --- --- --- --- --- --- --- 3,100 325 --- 323
RP 6484 Shore 90-95A PUR 90-95 (Shore A) --- --- --- --- --- --- --- 3,400 220 --- 480

Nylon Parts

Advanced Prototyping's 3D Systems Sinterstation® SLS (selective laser sintering) systems directly produce end-use parts, tooling inserts, or casting patterns from your 3D CAD data files. Eliminate the need for machining, tooling, casting or other secondary processes and save time and money. This system uses fusible powder and directed laser heat to build and fuse the prototype, layer by layer. Materials include EOS PA 2200 Nylon 12. Below is a brief description of PA 2200 Nylon 12, as well as a link to the specification page which gives the exact properties of Nylon material used in selective laser sintering.

Intelligent Thermal Control System for Consistent SLS 3D Printing Quality

This core technology accurately monitors build temperatures throughout the build volume, automatically calibrating on a layer-by-layer basis, resulting in extraordinary quality SLS parts with highly consistent mechanical properties throughout the part geometry.

Additive manufacturing - Upload your model via the Secure Online Quote System found at the top right of this page, in STL 3D CAD Model format.

SLS 3D Printing Features:

Produced selective laser sintered parts with intricate and or complex geometries, limited accessibility, strong materials

Consistent part quality

  • Producing consistent parts, today and tomorrow
  • Meeting the needs of rapid prototype manufacturing
  • Material Qualification Station

Reduced costs in prototype development

  • Improved material recycling yields
  • Ensure constant and repeatable Powder Quality
  • Environmentally friendly

SLS 3D Printing Applications:

  • Complex plastic prototypes and end-use parts
  • Complex tooling, parts, and prototypes
  • Complex investment casting patterns
  • Flexible, functional parts with rubber-like performance characteristics

You can download these SLS Material Data Sheets for more information:

EOS PA 2200 Nylon:
This material produces SLS parts with excellent stiffness, heat resistance, surface appearance, and finish. For functional engineering plastic models. Patterns for secondary tooling processes where a durable master pattern is required.

Advanced Prototyping are experts in these SLS prototyping services:
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